Material Handling Safety in a Precast Plant

Safe work with precast concrete | WorkSafe

What are the hazards of precast concrete?

Material Handling Safety in a Precast Plant

May 29, 2010 · Material Handling Safety in a Precast Plant. “Employee’s back fractured when struck by forklift.” “Employee killed when crushed by overturned towmotor.” “Employee killed when head crushed by gantry crane.”. These are just a few of the “Event Descriptions” found on OSHA’s website when viewing towmotor and crane accidents that resulted in OSHA investigations.

Manual Material Handling (February 2014) - Precast Concrete

Manual Material Handling (February 2014) The SHE Committee prepares bi-monthly safety training programs for precasters to use for conducting safety programs at their plant. This month’s featured safety program is on manual material handling. Click on the link below to view the program material.

Precast Plant Safety Assessment - Why It’s Important ...

To help solidify the importance of a precast plant safety assessment, here are two examples of the most common risks within most precast concrete plants: 1. CEMENT DUST* a. Hazard: Exposure to cement dust can irritate eyes, nose, throat and the upper respiratory system. Skin contact may result in moderate irritation to thickening/cracking of skin to severe skin damage from chemical burns.

Raw Material Handling and Storage - Precast

May 29, 2010 · The majority of precast concrete plants today employ bulk cement in their operations. Bulk cement is stored in circular or square silos made of concrete or steel. Given that cement is sensitive to moisture and must remain dry until used, the silos must be watertight. If kept dry, cement will retain its quality for a very long time.

Handling, Transportation and Erection of Precast Concrete

Handling, transportation and erection of precast concrete elements may require casting in of specific components, reinforcing or other modifications during manufacture. This section is about considerations for the manufacture of precast concrete elements.

handling Archives - National Precast Concrete Association

Raw Material Handling and Storage. ... Archive - 2004-2008 Tagged With: handling, precast, precast ... Quality Control Manual for Precast Concrete Plants; Education.

Materials Handling: Functions, Objectives and Principles

Materials handling occurs whenever a material is moved may be in a manufacturing, dis­tribution (warehouse), or office environment. Materials handling also occur during prepara­tion for shipment, transportation may be by sea, air or land, and moving material in and out of carriers.


National Precast Concrete Association Safety Program of the Quarter - Fall 2007 Chains and Slings 5 Specialized Forklift Equipment for Precast Industry • Any mechanism used in tandem with a forklift/crane to accomplish a lift must be designed and rated by a competent person (ie. P.E.) and be appropriately labeled.

Comprehensive Safety Recommendations for the Precast Concrete ...

V-2. Example of a Plant Safety Policy Statement ..... 97 V-3. Accident Investigation Report Form ..... 104 TABLES II-l. Number of Plants and Employees Producing Precast Concrete Products, 1980 (SIC 3272) 4 II-2. Summary of Plant Censuses (SIC 3272) ..... 4 II-3. Trade Association Estimates of Number of Plants

Worker Safety Series - Concrete Manufacturing | Occupational ...

The facility's sales manager related, "Either you make precast concrete pieces safely, or you don't make them for very long." Oldcastle's safety manager spearheaded the division's commitment to safety and took charge of the VPP application process. She credits the plant employees for their hard work and continued dedication to their safety program.

8 Safety Tips Every Plant Should Follow

Feeling safe is an important aspect of life. A safe house, a safe job, etc., are things everyone desires. To that end, society has developed procedures for almost everything we do, especially in the field of workplace safety. Obviously, some work environments are more dangerous than others. In these ...


– Disregard for safety procedures – Distractions Hand Injuries. Hand Injuries ... cleanup, welding, moderately hot or cold material handling Leather


This basic instruction must be emphasised at safety meetings with supplementary material such as training packs, posters and booklets. The correct technique for manual lifting is shown in section 16. 3.1 Specialists Materials handling involves a number of specialist activities which are carried out by people

Materials Handling Slide Presentation

Identify types of material handling equipment. Describe hazards associated with material handling activities (e.g., storage, use, and disposal). Identify methods to prevent hazards associated with material handling equipment. Recognize employer requirements to protect workers from material handling hazards.

Material Handling and Storage Safety Topics - SafetyInfo

For an effective materials handling and storage program, managers must take an active role in its development. First-line supervisors must be convinced of the importance of controlling hazards associated with materials handling and storing and must be held accountable for employee material handling safety training.

Materials Handling Equipment | Learn the 4 Main Types of ...

4 Types of Materials Handling Equipment. Posted in Materials Handling. Material handling equipment is any tool used to aid in the movement, protection, storage, and control of materials and products. The equipment used to do so can be broken down into four main categories.

10 Daily Workplace Safety Tips in Manufacturing

Oct 31, 2019 · Conclusion: Daily Safety Tips in a Manufacturing & Industrial Setting. Safety is important and we’re committed to it. Click to read about manufacturing safety training, or check out our library of online training courses for safety and health and manufacturing.

Manual for Quality Control for Structural Precast Concrete ...

The manual was developed for plant-produced, precast concrete members, or precast, prestressed concrete members manufactured by the process of pretensioning, post-tensioning, or a combination of the two methods. The principles established herein are, however, applicable to site-cast precast concrete or prestressed concrete.

Method Statement for Precast Concrete Fabrication and ...

Sep 23, 2020 · The contractor will comply to Precast Concrete Institute (PCI) MNL 116 and 135 Manual for Quality Control for Plants and Production of Structural Precast Concrete Products for manufacturing procedures, testing requirements, quality control recommendations and dimensional tolerances for the types of units required.

Precast - Elematic precast technology

It produces less waste on the site and in the factory. This makes CO2 footprint of precast much smaller than in cast-in-situ construction. Precast offers a safer and healthier working environment. Material handling is easier and less scaffolding is needed. Precast technology works in virtually all environments – cold, hot, moist or dry.


Plant layout . A good plant layout is one which provides maximum satisfaction to all concerned i.e. shareholders, management employees and consumers. Should provide overall satisfaction to all concerned. Material handling and internal transportation from one operation to the next is minimized and efficiently controlled.

CXT® Precast Concrete Products Keeps Production Efficient ...

CXT® Precast Concrete Products Keeps Production Efficient with Power Pusher® Material Handling Solution Shakopee, MN—September 4, 2007—CXT Precast Concrete Products in Spokane, WA is a leading producer of prefabricated concrete restroom, shower and concession facilities delivered to site for contractors and government agencies. During the

What to do with "concrete waste" at any type of concrete plant.

I’ve been to plenty of precast concrete plants that made a product unsuitable for its original use, yet they've found another purpose (or buyer) for it. One great local example is a concrete pipe plant I work at, which retains pipe unsuitable for high-spec work and is instead sold to local farmers and other land owners who are happy to use it ...

Precast – MEGAWIDE

These enable the production of several precast wall variations, as well as precast toilets, columns, beams, and stairs. With a team of Filipino and foreign experts from Germany and Japan handling operations, the Plant’s productivity rate escalated by 115% at 63,000 m 2 in 2016 from 2015’s 292,000 m 2 .

A Guide to Stacking, Storing and Handling Bulk Materials

Nov 10, 2015 · Scott Stone is Cisco-Eagle's Vice President of Marketing with more than thirty years of experience in material handling, warehousing and industrial operations. His work is published in multiple industry journals an websites on a variety of warehousing topics.

Safety Awareness and Safety Training in Steel Industry ...

Apr 18, 2015 · Safety Awareness and Safety Training in Steel Industry. A safe working environment for all the employees and an accident free working place is the top most priority for the management of an iron and steel plant. Historically, iron and steel making consisted of dangerous processes and accidents were always considered inevitable.

Materials Handling and Storage | Occupational Safety and ...

An ongoing safety and health management system can motivate employees to continue using necessary protective gear and observing proper job procedures. Instituting such a program, along with providing the correct materials handling equipment, can enhance worker safety and health in the area of materials handling and storing.

Safety Programs | OSCO Construction Group

Precast-Prestressed Safety Program Summary As part of the OSCO Construction Group, Strescon and Borcherdt have well-established Safety Management Systems with a commitment to continual improvement. The Safety Policies are reviewed and re-affirmed, together with establishing safety performance targets, by senior management on an annual basis.

Safe Method of Statement for Production & Erection of Precast ...

All operatives shall be given safety instructions and training prior to arriving on the site. No Entry below the hoisted precast concrete elements. Prior to arriving on the site the Work area, the area on a site or building where precast components are being erected, will be inspected.

Precast Concrete: Advantages and Disadvantages

1.5.3 Transportation, Handling Difficulties and Modification Limitation. Workers must be careful when handling precast concrete components to avoid damage. Precat components are manufactures in plants, which are not always situated in the area of the construction sites. Precast components must be carried from the plants to the sites using trailers.

Materials Handling Handbook - Google Books

Sponsored jointly by the American Society of Mechanical Engineers and International Material Management Society, this single source reference is designed to meet today's need for updated technical information on planning, installing and operating materials handling systems. It not only classifies and describes the standard types of materials ...

A Guide To The Basics of Successful Material Handling | FlexQube

Mar 19, 2020 · In addition, the material handling process involves the movement, protection, storage, and control of materials. This handling process occurs in manufacturing shop floors, warehousing, distribution, and even in material disposal. This is why material handling is an important process in every facility. Growing Importance of Material Handling Systems

6 Safety Precautions When Moving Heavy Materials Manually

Jun 06, 2016 · Safe lifting and handling of big, bulky boxes and crates must be done in compliance with the Occupational Safety and Health Administration (OSHA) guidelines. For a more in-depth understanding of your company’s policies for customer asset and hazardous material handling, you should refer to your company’s Quality Assurance Manual.

Home - Standley Batch

Worldwide solutions, proudly made in America’s Midwest. Standley Batch is a leader in plant manufacturing, serving a variety of material handling industries with smart solutions for today’s needs, tomorrow’s growth and your business’s success.